BAP 400R 50-22-4T Indexable Face Milling 90 Degree 4T 50mm Diameter
Technical Specification: BAP 400R 50-22-4T Indexable Face Milling Cutter
1. Product Overview:
The BAP 400R 50-22-4T Indexable Face Milling Cutter is a versatile cutting tool designed for precision face milling operations in various machining applications. It offers a 90-degree approach angle and is equipped with four replaceable inserts for efficient material removal and smooth surface finishing.
2. Key Features:
Cutter Type: Indexable Face Milling Cutter
Approach Angle: 90 degrees
Insert Count: 4 inserts
Insert Size: 50mm diameter
Shank Diameter: 22mm
Insert Mounting Type: Screw-on inserts (specific insert type determined by application)
Material: High-quality tool steel for durability and stability
Coating: Depending on application requirements, various coatings are available (TiN, TiCN, TiAlN, etc.) for improved wear resistance and tool life.
3. Design and Construction:
The BAP 400R 50-22-4T cutter consists of a shank and a milling body.
The shank has a diameter of 22mm and is designed for secure and precise tool holding in milling machines.
The milling body features a 90-degree approach angle, making it suitable for face milling and other applications requiring a perpendicular cutting approach.
The cutter body houses four insert pockets for holding the inserts in place during machining operations.
Inserts are secured using screws and feature precision seating to ensure consistent performance.
4. Insert Specifications:
Insert Size: AP16
Insert Mounting: Screw-on inserts with specialized inserts for various cutting materials (e.g., carbide, ceramic, etc.).
Insert Positioning: Inserts are positioned at equal intervals around the cutter body to distribute cutting forces evenly and achieve balanced machining.
5. Performance and Applications:
The BAP 400R 50-22-4T cutter is designed for high-performance face milling operations.
It is suitable for a wide range of materials, including ferrous and non-ferrous metals, plastics, and composites.
The 90-degree approach angle allows for efficient square shoulder milling, face milling, and slotting operations.
Inserts with different geometries and coatings can be selected to optimize performance based on material type and cutting conditions.
6. Advantages:
Versatile design suitable for various machining applications.
Precise 90-degree approach angle for accurate machining of flat surfaces and shoulders.
Replaceable inserts enable cost-effective tool maintenance and reduced downtime.
Various insert options allow customization for different materials and machining requirements.
High-quality tool steel construction ensures stability and long tool life.
7. Safety Precautions:
Always follow manufacturer’s guidelines for tool installation, maintenance, and usage.
Use appropriate personal protective equipment (PPE) when operating machinery.
Ensure proper fixation of inserts and secure mounting of the cutter in the machine spindle.
Adhere to recommended cutting parameters to prevent tool wear, breakage, or damage.
8. Maintenance:
Regularly inspect inserts for wear and damage.
Replace inserts as needed to maintain cutting performance.
Keep the tool and inserts clean from chips and debris for optimal results.
9. Package Contents:
BAP 400R 50-22-4T Indexable Face Milling Cutter
Inserts (Note: Inserts may or may not be included)
